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A well known customer from South India, wanted a Curve Conveyor system to carry automobile wheel rim. This ring was fully machined. Being curve, we preferred roller conveyor system. Since the rim was fully machined, the metal rollers were not recommended directly, as it would caused friction and then scratch marks on rims. We suggested them for PU - polyurethane coating for the rollers. At curve conveyor, we used Taper Rollers. These taper rollers are made using PP molded sleeves plugged over each other to form taper portion. Since here the rim was in contact with PP sleeves, there was no PU coating required for these rollers. It is always advantageous to use taper rollers at curves. At curves, there is risk of the product leaving it's position. So the product comes to at one edge of the conveyor ... generally it is inside radius. By using taper rollers, this is avoided. The product does not leave it's position at curves. The conveyor system has control panel, VFDs and sensors also to avoid product falling at the other end. Watch out this video. Know more about Gravity roller conveyor manufacturer in Pune, India.

A customer based at Chinchwad area, near Pune was looking for easy to convey his warehouse items from ground floor and then receive back from top floor to ground floor. He also wanted conveyor system to receive and dispatch the material on ground floors. The customer was one of the biggest importer of false ceilings and accessories from China. He was in the process to build a 10000 Sqft double storied warehouse. He involved us during architectural phase and we planned the conveyor positions accordingly. We designed the inclined belt conveyor system. The box weight was 20kg. The customer wanted to stop the conveyor when the box reaches any end of the conveyor. The system is designed and provided with electrical system.

Curve Roller Conveyor are often a part of the conveyor system, due to space or assembly constraints. Lets see design of curve roller conveyor. 1. Roller Widths = Product Width + 100mm. Taper rollers manuafctured by Excel Conveyors are made using PP molded sleeves, pluged over each other to form taper portion. So there are limtations of length and dia. before finalising roller width check the taper roller dimension chart. 2. The Inner radius (IR) needs to be more than 750mm so that the product can turn comfortably. 3. Add Taper Roller Shaft Length in the Inner Radius to get outer radius (OR) 4. Calculate perimeter of the curve portion. Perimeter of circle is 2(pi)R. If curve conveyor is only 90degree, perimeter = 2(pi)R/4= IRP Accordingly calculate outer radius perimeter = ORP 5. If Taper Roller Min dia is 43mm, start with roller pitch as 50mm on inside radius = IRP/50 = X no of rollers. Calculate outer roller pitch as ORP/ X = So you will get the pitch. Check what the outer roller dia at that position. In any case, minimum 3 rollers must come below the product at outer side also. Repeat above calculations to optimize the roller quantity so that product will be stable enough as well as roller pitch will not be too high at outer radius. Curve Roller Conveyor are the easiest way to move your material along radius. #CurveConveyors #CurveRollerConveyor #BendConveyor #TurningConveyor #radiusconveyor

A customer from Nagpur city, asked us to reduce and ease out laborious work and increase the speed of edge binding. When the edge binding is to be done for a piece of wood, it needs to be done on 4 edges of the wood piece. For small pieces it is easy. But for a piece of door, it needs to be hold by 2 persons and very tedious work. So the customer wanted the piece to return to the operator easily . It was done using a pneumatic cylinder, and transfer mechanism as above. The system receives the piece from the machine, and transfers the same to return path. Orientation is changed during this process.