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Type 200 - Fixed Drive Rollers
Sprocket Welded Rollers
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TYPE-200-Sprocket Welded Rollers
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Drive - Fixed Drive with Sprocket
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Materials - Carbon Steel / Stainless Steel
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Bearing Housing - Polymide Molded
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Sizes - Roller Dia. & Shaft combination as per standard table below
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Length - made to order
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Load Capacity - reference table below
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Surface Treatments
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Carbon steel - Zinc Plated, Chrome plated
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SS - Mirror Polished
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Coatings - PU Coated, PVC Sleeve
Below Combination of Roller Dia. X Thickness X Shaft Dia. is fixed Lengths are customized as per requirement.
TYPE-202- Both Side Sprocket Welded Rollers
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Drive - Fixed Drive with Sprocket
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Materials - Carbon Steel / Stainless Steel
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Bearing Housing - Polymide Molded
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Sizes - Roller Dia. & Shaft combination as per standard table below
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Length - made to order
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Load Capacity - reference table below
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Surface Treatments
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Carbon steel - Zinc Plated, Chrome plated
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SS - Mirror Polished
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Coatings - PU Coated, PVC Sleeve
Load Capacity of Conveyor Rollers
For a detailed explanation of Load Capacity of conveyor rollers - please visit here.
Sprocket Driven Rollers Coating Options
Conveyor Rollers have lot of coating options available as below.
Zinc Plating
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Also known as Zinc Blue white passivation
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This is most widely done coating process for Rollers
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It gives 3-5 micron shiny white appearance
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Cost effective process
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Fast compared to other process.
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This process is used in packaging areas where carton boxes, crates etc are to be conveyed
Chrome Plating
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This process is done vary rarely
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When there are chances of scratches on the roller, then this process is done to protect the roller.
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It gives 5 micron shiny white appearance
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The coating thickness can be increased
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Very Costly process
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Very Time Consuming, compared to other process.
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Auto-ancillary companies prefer this process when conveying metal parts
PU Coated Rollers
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PU is polyurethane Coating
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This process is done when the conveying parts is metal and it needs to be protected from scratches or metal to metal friction.
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Generally a 4-5 mm thickness layer is done on the roller.
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The coating thickness can be increased
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Very Costly process & Very Time Consuming, compared to other process.
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Auto-ancillary companies prefer this process when conveying metal parts
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Roller Dia. 31.75 is PU Coated to 40mm OD
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Roller Dia. 38mm is PU coated to 48 or 50mm OD
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Roller Dia 51 mm is coated to 60mm OD
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Roller Dia 60.3mm is coated to 70mm OD
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It is available is various colors as Green, Yellow, Red etc
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It gives smooth bright and shiny finish
PVC Sleeve Coated Rollers
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The PVC sleeve is 2-2.5mm thick.
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It is inserted on the roller with high pressure.
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It is used when you want friction or grip on the rollers
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Tedious process
Choosing Sprocket Driven Rollers for Optimal Conveyance
Sprocket Driven Conveyor Rollers emerge as the preferred choice when precision in object movement is paramount, especially in scenarios involving motorized roller conveyors.
Here's why and when you should opt for this dynamic solution:
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Motorized Efficiency: Sprocket Driven Rollers shine in motorized roller conveyor systems, ensuring a seamless transfer of objects, be it carton boxes or other materials.
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Machined Precision: Our rollers boast fully machined sprockets welded to the roller pipe and meticulously assembled with a shaft. This ensures a robust and precise connection, minimizing the risk of slippage between the chain and sprocket.
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Versatile Load Handling: Chain and sprocket combinations are a versatile option suitable for both light and heavy-duty applications. The availability of various size options caters to diverse load requirements.
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Proven Reliability: The time-tested reliability of the chain and sprocket combination makes it a preferred choice. Its dependable nature ensures efficient operation without slippage, providing a robust solution for material handling.
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Easy Maintenance:Chain driven live roller conveyors simplify maintenance and replacement procedures. The straightforward design facilitates easy handling, making it user-friendly and accessible even for those without extensive technical expertise.
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Gap Opportunities: The inherent gaps between rollers offer additional applications, such as the installation of stoppers or specific washing systems. This flexibility enhances the practicality and adaptability of the conveyor system.
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Long-Standing Tradition: The use of chain and sprocket combinations has stood the test of time, proving its reliability across generations. The familiarity with this system makes it easily understandable and manageable for operators.
In summary, Sprocket Driven Rollers with chain and sprocket mechanisms are a go-to solution for those seeking efficiency, reliability, and adaptability in material handling. Whether for light or heavy-duty applications, these rollers offer a time-honored and trusted solution for seamless conveyance in various industries.