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Type120-Gravity / Idler Rollers Non-Motorized Rollers Features Materials - Carbon Steel / Stainless Steel Bearing Housing - Polymide Molded Sizes - Roller Dia. & Shaft combination as per standard table below Length - made to order Load Capacity - reference table bel ow Surface Treatments Carbon steel - Zinc Plated, Chrome plated SS - Mirror Polished Coatings - PU Coated, PVC Sleeve Working Temp - Room Temp. Standard Sizes available in Type120 Gravity Rollers This roller construction is similar to Interroll make Series 1700 universal roller Load Capacity of Conveyor Rollers Understanding Load Capacity in Conveyor Rollers Our conveyor rollers are designed to efficiently handle various loads, and it's crucial for designers and users of gravity conveyors to grasp the nuances of load capacity. The information provided below, based on roller lengths in mm and diameters, offers insights into load-bearing capabilities. However, it's essential to note that these figures serve as references and indicators, subject to variations based on component materials and working conditions. ​ Distribution, Not Concentric: It's imperative to recognize that the load-carrying capacity of our rollers is distributive, not concentric. In other words, the capacity is not solely determined by a point load. Instead, it considers the distribution of the load along the length of the roller. ​ Inverse Relationship with Length: The load-carrying capacity demonstrates an inverse relationship with the length of the rollers. As roller length increases, the capacity decreases. This understanding is pivotal for optimal conveyor design, ensuring that the system is tailored to handle loads efficiently. ​ Consideration for High-Width Products: For products with greater width, it's important to note that a proportional increase in roller diameter may be necessary to maintain the desired load capacity. This ensures that the conveyor system can effectively handle the demands of high-width items. ​ Please be aware that the load capacities provided are for reference and indicative purposes only. The actual capacity may vary based on factors such as component materials and specific working conditions ​ At Excel Conveyors, we prioritize transparency and knowledge-sharing to empower our users in designing and operating gravity conveyors effectively. If you have further inquiries or need detailed specifications, we encourage you to reach out, and our team will be delighted to assist you. ​ Please note that the Load capacity is mentioned in Kgs in below Table Roller Mounting Options Available There are various options available to mount the rollers in the frame Female Threaded Shaft The Shaft is having female threads ( female tap) and fitted between the frames with Bolts. This is most widely used method Spring Loaded Rollers The Shaft is assembled with spring, so the shaft having spring back action. This makes the roller installation superfast eliminating fasteners application and saving manpower. Milled End or Across Flat The milled end or across flat is given to the shaft and is placed into a slotted c frame. Other Options for roller mounting There are lot many options such as cross drill, Spring Back + Milled end etc. The selection of the same depends on the application requirement as well as user requirement. Gravity Or Idler Rollers Coating Options Conveyor Rollers have lot of coating options available as below. Zinc Plating Also known as Zinc Blue white passivation This is most widely done coating process for Rollers It gives 3-5 micron shiny white appearance Cost effective process Fast compared to other process. This process is used in packaging areas where carton boxes, crates etc are to be conveyed Chrome Plating This process is done vary rarely When there are chances of scratches on the roller, then this process is done to protect the roller. It gives 5 micron shiny white appearance The coating thickness can be increased Very Costly process Very Time Consuming, compared to other process. Auto-ancillary companies prefer this process when conveying metal parts PU Coated Rollers PU is polyurethane Coating This process is done when the conveying parts is metal and it needs to be protected from scratches or metal to metal friction. ​ Generally a 4-5 mm thickness layer is done on the roller. The coating thickness can be increased Very Costly process & Very Time Consuming, compared to other process. Auto-ancillary companies prefer this process when conveying metal parts Roller Dia. 31.75 is PU Coated to 40mm OD Roller Dia. 38mm is PU coated to 48 or 50mm OD Roller Dia 51 mm is coated to 60mm OD Roller Dia 60.3mm is coated to 70mm OD It is available is various colors as Green, Yellow, Red etc It gives smooth bright and shiny finish PVC Sleeve Coated Rollers The PVC sleeve is 2-2.5mm thick. It is inserted on the roller with high pressure. It is used when you want friction or grip on the rollers Tedious process Design Considerations & Calculations for Gravity / Idler Roller Conveyor Design Considerations & Calculations for Gravity Roller Conveyors: Ensuring Optimal Performance Designing a Gravity Roller Conveyor involves careful considerations and calculations to ensure the conveyance system is well-suited for the intended products. Here are key factors that designers take into account: Product Shape: Consideration: The shape of the product is a critical factor. Products with an even base are ideal for gravity roller conveyors. Irregular shapes or protrusions at the bottom may lead to instability and difficulties in movement. Calculation: Evaluate the product's dimensions and shape to determine the appropriate roller spacing and conveyor layout. Product Weight: Consideration: The weight distribution of the product is crucial. Evenly distributed weight ensures stable movement. Products with eccentric weight (uneven weight distribution) may behave unpredictably on the conveyor. Calculation: Calculate the total weight of the product and analyze its distribution. Consider the potential for eccentric weight and its impact on conveyor performance. Center of Gravity Changes: Consideration: Products with changing centers of gravity during movement pose challenges. For instance, a partially filled box may shift its center of gravity, affecting stability and potentially causing product spillage. Calculation: Understand the product's behavior during transit and design the conveyor with considerations for changing centers of gravity. Adjust roller pitch accordingly. Leveling Pads or Uneven Bases: Consideration: Products with leveling pads or uneven bases, such as refrigerators, may not be suitable for gravity roller conveyors. Uneven surfaces can lead to interference with roller gaps. Calculation: Assess the product's bottom surface and factor in any protrusions or unevenness. Choose a conveyor system that accommodates the specific product characteristics. Roller Pitch Adjustment: Consideration: To prevent products from entering the gaps between rollers, especially in cases of eccentric weight or changing centers of gravity, roller pitch needs adjustment. Calculation: Calculate the optimal roller pitch based on the product's characteristics and potential weight shifts. Ensure the pitch is smaller to prevent unwanted entry of the product into roller gaps. By carefully considering these factors and performing relevant calculations, designers can tailor Gravity Roller Conveyors to handle specific products effectively, ensuring smooth and reliable material handling processes. Limitations Of Gravity Or Idler Rollers and Conveyors It is challenging to handle higher weights on gravity conveyors. Higher loads get higher speeds with little inclination, which may result in accidental damages at the working place. Proper safety arrangements and speed control rollers or brake rollers reduce unexpected occurrences drastically. Safety arrangements such as stoppers at unloading ends are a must. Speed control or brake rollers reduce the speed of the rollers. Installation of the speed control rollers is well before the unloading end so that there is sufficient time for the product to stop. There are two types of speed control rollers. Internal speed control rollers, which are inside the roller. Outer speed control roller installation is between 2 rollers. Speed Control Rollers are a must for heavy-duty pallet roller conveyors since they work like gravity roller conveyor brakes. Similar to higher weights, it is challenging to carry lighter loads . It is because the lighter weights do not slide easily on the rollers, as there is no or very little gravitational force generated. In such cases, ultra-free rollers are required. Apart from this, a higher inclination is needed to move the product. ​ Uncontrolled speeds - The speeds may be slow or fast. You cannot stop the product intermittently and then release it. It is difficult to pass the product at the same speed along full gravity conveyor length. ​ Length Limitations - The gravity conveyor requires a slope to enable the product to slide from top height to lower height. Due to this, for lower product weights and higher inclinations, longer lengths are not suitable. In spite of all the limitations, gravity roller conveyors are the most widely used conveyors all over the world. Because Gravity Rollers are ... ​ ​ Easy to Use Easy to maintain User friendly No Power Required. Easy to move No Training is required. Easy for Installation Low Cost No safety Hazards due to Manual Operation Budget Friendly Mail us Your Requirement

Privacy Policy for Excel conveyors At Excel Conveyors, accessible from www.Econveyors.in , one of our main priorities is the privacy of our visitors. This Privacy Policy document contains types of information that is collected and recorded by Excel Conveyors and how we use it. If you have additional questions or require more information about our Privacy Policy, do not hesitate to contact us. This Privacy Policy applies only to our online activities and is valid for visitors to our website with regards to the information that they shared and/or collect in Excel Conveyors. This policy is not applicable to any information collected offline or via channels other than this website. Consent By using our website, you hereby consent to our Privacy Policy and agree to its terms. Information we collect The personal information that you are asked to provide, and the reasons why you are asked to provide it, will be made clear to you at the point we ask you to provide your personal information. 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Gravity Roller Conveyors Manufacturer » Supplier/Exporter Gravity Roller Conveyor Manufacturer in Pune What are Gravity Roller Conveyors? Unlocking Effortless Movement: Gravity Roller Conveyors by Excel Conveyors ​ Gravity Roller Conveyors, proudly crafted by Excel Conveyors, epitomize simplicity and efficiency in material handling. Here's an insight into the workings and advantages of this innovative conveyor system: 1. Weight-Powered Precision: Gravity Roller Conveyors harness the weight of the product to propel it forward. This ingenious design eliminates the need for electricity or external power sources, streamlining operations. 2. Frame-Mounted Rollers: The conveyors feature carefully mounted rollers between two frames, creating a pathway for the smooth movement of products. These frames are strategically designed with different heights, forming a gentle slope for gravity-driven conveyance. 3. No External Power Required: One of the key benefits lies in the absence of external power requirements. Gravity does the heavy lifting, making these conveyors cost-effective and environmentally friendly. 4. Speed Dynamics: The speed of conveying is intricately linked to the weight of the product. Heavier items naturally move at a swifter pace, creating a dynamic and adaptable system. 5. Slope-Driven Efficiency: The slope between the two ends of the conveyor influences the speed of movement. A higher slope translates to increased conveyance speed, offering flexibility to cater to different operational needs. 6. Caution with Speed and Weight: While the correlation between weight and speed is advantageous, careful considerations are necessary. Higher weights on steeper slopes may lead to accelerated speeds, potentially causing damage if not managed appropriately. 7. Versatile Applications: From carton boxes and plastic crates to automotive components and pallets, Gravity Roller Conveyors accommodate a diverse range of products. Their adaptability makes them a reliable choice across various industries. At Excel Conveyors, we take pride in being at the forefront of Gravity Roller Conveyor manufacturing. Our commitment to simplicity, efficiency, and versatility ensures that your material handling needs are met seamlessly. Experience the power of gravity in motion with Excel Conveyors. Featurs of Gravity Roller Conveyors Streamlining Material Handling Gravity Roller Conveyors by Excel Conveyors offer a host of features and benefits that make them a preferred choice for efficient material handling. Here's a closer look at what sets them apart: 1. Easy Assembly: Feature: Gravity Roller Conveyors are designed with simplicity in mind, making them easy to assemble. Benefit: Quick and straightforward assembly translates to reduced setup time, allowing for faster implementation in your facility. 2. Easy Maintenance: Feature: These conveyors are engineered for ease of maintenance, minimizing downtime. Benefit: Reduced maintenance requirements contribute to increased operational efficiency and lower overall costs. 3. No Power Requirement: Feature: Gravity Roller Conveyors operate without the need for external power sources or electricity. Benefit: This not only reduces operational costs but also enhances sustainability by eliminating power consumption during material handling. 4. Minimal Manpower: Feature: The gravity-driven nature of these conveyors requires less manpower for operation. Benefit: Reduced manpower needs lead to cost savings and can contribute to a more streamlined workflow. 5. Versatile Installation: Feature: Gravity Roller Conveyors can be installed anywhere in your facility. Benefit: This flexibility in installation eliminates limitations, allowing you to adapt the conveyor system to your specific spatial and operational requirements. 6. Cost-Effective Solution: Feature: With no power requirements and simplified design, Gravity Roller Conveyors are a cost-effective solution. Benefit: Lower initial investment and operational costs contribute to a more economical material handling solution. 7. Suitable for Various Applications: Feature: Gravity Roller Conveyors accommodate a diverse range of applications and industries. Benefit: Their versatility ensures that they can be effectively utilized in different scenarios, from warehouses to manufacturing facilities. 8. Space-Efficient Design: Feature: Gravity Roller Conveyors are often designed with a compact footprint. Benefit: This space efficiency allows for optimal utilization of floor space in your facility. In summary, the features and benefits of Gravity Roller Conveyors reflect their user-friendly design, cost-effectiveness, and adaptability to various material handling needs. These conveyors are a practical solution for businesses seeking efficiency and simplicity in their operations. Unlocking Simplicity: How Gravity Roller Conveyors Work? Gravity Roller Conveyors operate with an elegant simplicity, harnessing the force of gravity to effortlessly move products from one end to the other. Here's a breakdown of how they work: Incline Design: Gravity Roller Conveyors are designed with a slight incline, creating a gentle slope from the top end to the bottom end. Placement of Products: Products or items to be conveyed are placed at the top end of the conveyor, similar to a child positioning themselves at the top of a slide. Gravity Takes Over: As the products rest on the rollers, gravity comes into play. The inclined slope allows gravity to pull the items downward. Smooth Rolling Action: The rollers, strategically mounted between frames, provide a smooth and controlled surface for the products to move across. No External Power Required: Unlike powered conveyors that rely on motors, Gravity Roller Conveyors require no external power source. Gravity does the work. Weight-Driven Movement: The weight of the products determines the speed of movement. Heavier items will naturally move more swiftly down the conveyor, while lighter items may require a steeper slope for effective movement. Continuous Flow: The design ensures a continuous flow of products from the top end to the bottom end, promoting a steady and reliable conveyor process In essence, Gravity Roller Conveyors operate on the fundamental principle of utilizing gravity as a driving force. This uncomplicated design makes them an efficient and cost-effective choice for various applications, where the simplicity of gravity-driven movement aligns with the material handling needs of the operation. Diverse Applications of Gravity Roller Conveyors Excel Conveyors' Gravity Roller Conveyors offer a versatile and efficient solution for a wide range of applications across diverse industries. Here's a glimpse into the various scenarios where the seamless movement of products is facilitated by these innovative conveyors: Semi-Assembly Line: Facilitating semi-assembly lines across industries, Gravity Roller Conveyors contribute to the smooth and efficient movement of products during the assembly process. Pallet Conveying: Ideal for conveying jumbo bags, boxes, or bags on pallets, Gravity Roller Conveyors simplify the transportation of heavy and bulky items within a facility. Warehouse Conveyors: In warehouse environments, these conveyors play a crucial role in the systematic movement of goods, optimizing storage and retrieval processes. Line Rejection Collections: Gravity Roller Conveyors are integral to line rejection collections, providing a reliable method for diverting and managing products that need special attention or correction. Line Input Collections: Acting as an efficient input collection system, these conveyors facilitate the organized and systematic entry of products into production or processing lines. Godown Conveyors: Gravity Roller Conveyors contribute to the efficient material flow within godowns, ensuring seamless operations in storage facilities. Factory Conveyors: Within factory settings, these conveyors enhance the overall material handling efficiency, supporting various processes and stages of production. Unloading from Vehicles: Offering a convenient solution for unloading goods from vehicles, Gravity Roller Conveyors streamline the transition from transportation to storage. Carton Box Conveying: Specifically designed for carton boxes, these conveyors ensure gentle and effective movement throughout the production or distribution process. P lastic Crates/Totes Conveying: - Suited for conveying plastic crates and totes, these conveyors provide a reliable means of transport within manufacturing facilities. Storage Racks for FIFO / LIFO: - Integrating seamlessly with storage systems, Gravity Roller Conveyors facilitate the flow of goods in both FIFO (First In, First Out) and LIFO (Last In, First Out) systems. Live Storage Racks: - Serving as a key component in live storage racks, these conveyors contribute to dynamic and efficient storage solutions. Excel Conveyors' Gravity Roller Conveyors stand as a versatile and indispensable tool in the world of material handling, ensuring that products move seamlessly and efficiently across various industries and applications Limitations of Gravity Roller Conveyors While Gravity Roller Conveyors offer a straightforward and efficient solution for material handling, certain limitations need to be considered to ensure optimal performance. Here are some key constraints associated with Gravity Roller Conveyors: Very Low Weights: Challenge: Objects with very low weights may not slide effectively due to insufficient gravitational force. Solution: Higher slopes may be required to facilitate movement, which can limit the practicality for extremely lightweight items. Increased Slope for Low Weights: Challenge: To overcome the limitation with low weights, a higher slope is necessary, potentially restricting the use of longer-length gravity roller conveyors. Consideration: Careful design considerations are required to balance the need for slope with the practical constraints of the application. Heavy weight Items: Challenge: Heavyweight items may require additional measures such as the use of speed control rollers to manage and control their movement. Precaution: Implementing additional mechanisms to control the speed ensures the safe conveyance of heavier items. Not Suitable for Higher or Longer Lengths: Challenge: Gravity Roller Conveyors may not be suitable for applications requiring higher or longer conveyor lengths. Consideration: For extended conveyor lengths or vertical applications, alternative conveyor systems may be more appropriate. Controlled Motion Challenges: Challenge: Achieving precise and controlled motion of products is challenging on gravity conveyors. Consideration: If controlled motion is critical, powered conveyors with motorized rollers or other automated systems may be a more suitable choice. While Gravity Roller Conveyors offer simplicity and efficiency, it's essential to carefully assess the specific requirements of your application. Understanding these limitations allows for informed decision-making, ensuring that the chosen conveyor system aligns seamlessly with your operational needs. Mail us Your Requirement

Taper Rollers What are Taper Conveyor Rollers? Curve Or Taper Roller Conveyors are an integral part of conveyor systems. Technocrats prefer Taper Rollers for curve conveyors, to make the product stable while moving along the curves. ​ Almost everything can be carried on curve roller conveyors using taper rollers. e.g., Plastic Crates, Machined Components having base, Wheels, Tyre, Carton Boxes, Milk Crates, and many more. ​ How Taper Rollers are made? Taper Rollers manufactured by Excel Conveyors have Gravity or Powered Roller as the base roller. The Taper Portion is formed using PP Sleeves of length 50mm, plugged over each other to form a taper portion. The Taper portion has a minimum diameter available is 43mm, and max dia is 106mm. There are various combinations possibles to get minimum dia and max dia. Before you start the design of the curve roller conveyor, you should have the dimensions of the taper rollers. Please refer below. ​ Excel Conveyors manufacturers Taper Conveyor Rollers with the following Features. ​ Crimped Roller Ends Nylon Molded Bearing Housing Various Options for roller mountings - Milled Ends, Female Taps, Spring Back Different Materials available for base roller - Steel, Stainless Steel Taper Portion in Grey PP Molded Sleeves Only. Different Drive Options available - Gravity, Sprocket driven, Poly Vee Pulley driven ​ ​ What are the sizes & options in Taper Conveyor Rollers manufactured by Excel Conveyors? ​ If you are looking for a roller of length 350mm, accordingly you can choose options as below. Base Roller Dia 38.1 with Min Dia 43mm And MAx Dia as 67mm​ Base Roller Dia 38.1 with Min Dia 46mm And Max Dia 71mm Base Roller Dia 50.8 with Min Dia 53mm and Max Dia 78mm and So on Below Table available only in Desktop Version ​ Mail us Your Requirement

Modular Belt & Flat Top Chain Conveyors What are Modular Belt Slat Conveyors What are Modular Belt Conveyors? Modular Belts are the middle version of Flat Belt & Chain. Modular belts overcome the limitations of flat belt conveyors. A modular belt is a series of plastic molded parts, which are interlocked in one other to form a belt. They run by sprocket instead of rollers. There is plenty of variety in modular belts depending on the material of the belt and applications. PP & Acetylene are the most used materials in belts. There are different attachments also e.g., rubber top or activated roller belt. It is possible to build "S" or "L" curved conveyors using a modular belt. Compared to flat belts, modular belts are costly. Due to this, modular belts usage is limited only when the specific application demands. Excel Conveyors manufactures various types of modular belt and slat belt conveyors. Excel Conveyors also manufacturer of gravity roller conveyor. How do Modular Belt Conveyors work? ​Modular belts are a series of molded parts interlocked to form a hinged chain. Sprockets run the belt. A shaft consists of sprocket equispaced, which drives the belt. Due to the direct positive drive to the belt, there is no belt tracking required. Due to a hinge type chain, there is pitch to every belt. And every belt manufacturer recommends the guidelines while design, such as support rollers position, sprocket position, minimum bending radius along the curves, catenary sag. What are types Or Applications of Modular Belt Conveyors? Depending on the application, there are different types of belt conveyors as ​ Inclined Conveyor Straight Conveyor Spiral Conveyor Cooling Conveyor Knife Edge Modular Belt Conveyor Food Grade Modular Belt Conveyor Cleated Belt Conveyor Side Wall Belt Conveyor Bucket Conveyor Mail us Your Requirement

Curve Conveyors What are the types of Curve Conveyors? Excel Conveyors manufacturers various types of curve conveyors. These are​ Curve Gravity Roller Conveyor Curve Powered Roller Conveyor Modular Belt Curve Conveyor Modular Slat Curve Conveyor ​ We choose the suitable option depending on the application. Why are Curve Conveyors important? ​To optimize the space and product flow curve conveyors are an integral part of the layout.​ The product behavior at curves is different from straight conveyors. An improper curve conveyor may make the product unstable, leaving its starting position and change orientation. ​An ideal curve conveyor ​should not allow the above to happen. It delivers the product as it is received. What is the Curve Roller Conveyors? Curve Roller Conveyors have Taper rollers, which make the product movement stable at curves. The Curve Roller Conveyor is the economical out of all the options available. Curve Roller Conveyors are easy to maintain and easy to run. ​ The limitation of the Curve Roller Conveyors is that the product should be able to run on the Roller Conveyors. What is the Curve Modular Belt & Slat Conveyors? Modular belt conveyors have belts that are suitable to run straights or at curves. At Curve Modular belt conveyors are used in various industries depending on the application. ​ For smaller widths of the products, modular slats are suitable for use. They work similarly to belts, and construction is the same as modular belts. ​ Mail us Your Requirement

Pallet Conveyor Lines What is its all about Pallet Conveyors? Pallet Conveyors are simple roller conveyors but are designed to take heavy loads of pallets such as 2tons. Pallet conveying poses a challenge in conveying because of higher weights and higher heights. Due to higher weights, the conveyors are needed very much rigid and heavy-duty. What are components of a typical Pallet Conveying Line? Depending on the layout a pallet conveying line may need below units Pallet Motorised Conveyor Pallet Gravity Conveyor Pallet Turntables Pallet Cross Transfer Units Pallet Drag Chain Conveyors Pallet Lift & Rotate Pallet Transfer Unit Pallet Pairing Unit. Pallet Dispensing Unit What are Pallet Conveyors? Pallet Conveyors are again of two types Pallet Gravity Conveyors and Pallet Powered Conveyors. Pallet gravity roller conveyors need more precaution during design than powered conveyors. The weight of the pallet and height both play a vital role while the design of the pallet conveyors. The rollers, as well as structure, should be able to handle the weight of the pallets. Read - How to calculate load carrying capacity? Also Read What is the load-carrying capacity of rollers? ​ The pallet gravity roller conveyors should also have speed control rollers along with proper pallet stopping arrangements and safety features. Due to weight, the pallet speed increases on gravity roller conveyors. It is necessary to reduce the speed of the pallet before it reaches the unloading end. Speed control rollers reduce the speed of the pallets so that the pallet stops at the unloading end safely. ​ The Powered Roller Conveyors uses pallet conveyors with rollers of diameter 76mm x 3mm thick with sprocket such as 5/8"x15Teeth. Powered Roller Conveyors may have sped up to 20meters/min. ​ Excel Conveyors manufactures pallet conveyors which are Rigid, robust, and with adequate safety measures. What are Pallet Turntables, Cross Transfer Units, Lift & Rotate ? Pallet Turntables, Cross Transfer Units, Lift & Rotate are more or less and do the same function. They have one thing in common. They work with the orientation of the pallet. Pallets have stringers that support the top platform to take loads. There are various types of pallets in terms of size and materials. While the pallet is moving on roller conveyors, the bottom stringers are at a right angle to rollers. The right angle position of the stringers needs to be maintained at cross transfers. All the above units do change the orientation. ​ The Turntables receive the pallet on it, and after that, it turns 90Degree Or 180Degree. The Cross Transfer Units receive the pallet via a drag chain conveyor which has more height than rollers. It lowers down on rollers and rollers move the pallet on the line. Lift & Rotate - is a combination of turntable & cross transfer units. ​ Mail us Your Requirement

Conveyor Design Calculators We understand the pain in making repetitive calculations thats why we bring calculators to help you design faster. 1) Roller Load Calculator - Calculate Roller Pitch and load. 2) Calculate Gearbox Ratio and speed for roller conveyors. ​ ​ Simple Calculator to calculate to roller load capacity required Watch this space for more such calculators to simplify design work ​ Subscribe here ​ Calculate Gearbox Ratio from Roller Dia meter ​ ​ The Conveyor Design person has to make many calculations and we are here to help them. ​ Speed - The Conveyor Speed Required. Roller - The Roller Diameter to be used here. Motor RPM - Standard Motor RPM which is to be used. If you want to calculate any available gearbox against your requirement and decide what number of sprocket teeth is requried to attain your desired speed you can provide additional information ​ Available Gearbox Ratio - which is available with you. The Number of Sprocket teeth for your rollers ​ ​ ​ Disclaimer: Use of Calculators at Your Own Discretion The Calculators provided on this platform are intended for informational purposes only. Users are advised to use the calculator results at their own discretion and responsibility. The calculators are designed to assist with basic calculations, and while efforts have been made to ensure accuracy, it may not account for all variables or specific use cases. The results obtained from the calculator should not be considered as professional advice or a substitute for expert consultation. Users are encouraged to verify the results independently and, if needed, seek advice from qualified professionals. The platform and its contributors shall not be held liable for any direct or indirect damages, losses, or inconveniences arising from the use of the calculator. By using this calculator, you acknowledge and agree to the terms of this disclaimer. Always exercise caution, double-check results, and consult with relevant experts when necessary. Your use of the calculator implies your acceptance of these terms. ​ ​

Powered Roller Conveyors Chain Driven Live Roller Conveyors What are Powered Roller Conveyors? Empowering Efficiency: Understanding Powered Roller Conveyors by Excel Conveyors Powered Roller Conveyors, manufactured by Excel Conveyors, represent a technological leap in material handling, providing dynamic control and versatility. Here's a comprehensive overview: Dynamic Drive Options: Feature: Powered Roller Conveyors utilize electric motors, pneumatic motors, or external force to propel the rollers. Benefit: This dynamic drive capability enables precise control over the speed and movement of products, crucial for achieving specific throughput rates. Controlled Speed: Feature: The use of roller drive options, such as sprockets, allows for speed control. Benefit: Controlled speed is essential for achieving targeted production rates, and Powered Roller Conveyors are designed to meet these specific speed requirements, often measured in boxes per minute. Straight and Curved Paths: Feature: Powered Roller Conveyors can be designed for both straight and curved paths. Benefit: This flexibility in design allows for optimal layout planning within a facility, accommodating various spatial constraints and operational needs. No Slope Requirement: Feature: Unlike Gravity Roller Conveyors, Powered Roller Conveyors do not need a slope for product movement. Benefit: This feature enhances adaptability, as these conveyors can be installed on flat surfaces, providing more options for layout configurations. Limitations for Uneven Bases: Challenge: Powered Roller Conveyors may have limitations for products with uneven bases, such as refrigerators and washing machines. Consideration: Careful consideration is required for items with irregular shapes or uneven surfaces to ensure smooth and reliable conveying. Versatile Material Compatibility: Feature: Powered Roller Conveyors are versatile and can handle a wide range of products, including carton boxes, plastic crates, totes, automotive components, drums, and various pallet types. Benefit: This versatility makes them suitable for diverse industries and applications, providing a comprehensive solution for material handling needs. In essence, Powered Roller Conveyors from Excel Conveyors combine the precision of controlled movement with the adaptability to handle various products. This technology-driven solution is instrumental in achieving efficient and tailored material handling processes in industries ranging from logistics to manufacturing. Benefits of Motorized Roller Conveyors? Motorized Roller Conveyors, also known as powered roller conveyors, offer several benefits that contribute to enhanced efficiency, control, and adaptability in material handling. Here are some key benefits of Motorized Roller Conveyors: Precise Speed Control: Benefit: Motorized Roller Conveyors provide precise speed control, allowing for accurate handling and positioning of products. This is crucial in applications where specific speeds are required for production efficiency. Customizable Speed Profiles: Benefit: The motorized nature of these conveyors enables the creation of customizable speed profiles. This flexibility is essential in accommodating different material handling scenarios and product types. Accurate Positioning: Benefit: Motorized Roller Conveyors facilitate accurate positioning of products, ensuring they reach designated points with precision. This is particularly valuable in assembly lines and distribution centers. Zero-Pressure Accumulation: Benefit: Motorized Roller Conveyors can be designed with zero-pressure accumulation zones, allowing products to accumulate without contact. This prevents product damage and ensures a smooth flow of materials. Reduced Manual Handling: Benefit: The automated nature of motorized roller conveyors reduces the need for manual handling, leading to improved ergonomics and a safer working environment. This can contribute to decreased labor costs and increased productivity. Flexible Layout Design: Benefit: Motorized Roller Conveyors offer flexibility in layout design. They can be configured for straight runs, curves, inclines, and declines, allowing for efficient use of space in various facility layouts. Quiet and Low-Maintenance Operation: Benefit: Motorized Roller Conveyors are known for their quiet and low-maintenance operation. This minimizes disruptions in the work environment and reduces the need for frequent maintenance, leading to higher reliability. Energy Efficiency: Benefit: These conveyors are energy-efficient, as the motors are activated only when needed. The ability to start and stop individual sections of the conveyor contributes to energy savings compared to continuously running systems. Adaptability to Variable Loads: Benefit: Motorized Roller Conveyors can easily adapt to variable load conditions. The automated system can adjust the speed and handling of products based on factors such as weight, size, and other specifications. Integration with Control Systems: Benefit: Motorized Roller Conveyors can be seamlessly integrated into control systems, enabling centralized monitoring and coordination of material handling processes. This integration enhances overall system efficiency. In summary, Motorized Roller Conveyors bring a range of benefits, from precise control and accurate positioning to adaptability and energy efficiency. These features make them a valuable asset in various industries where streamlined and automated material handling is a priority. Mail us Your Requirement

Conveyors & Rollers Conveyor Roller & Conveyor Manufacturer in Pune Welcome to Excel Conveyors At Excel Conveyors, simplicity is our hallmark. Since our inception in 2016, we have dedicated ourselves to crafting straightforward yet ingenious conveyor solutions. As a leading Conveyor Roller and Conveyor Manufacturer based in Pune, India, we understand that sometimes, the most powerful solutions are the simplest ones. ​ Navigating the complexities of material handling, we offer a range of conveyors that seamlessly bridge the gap between efficiency and simplicity. Whether it's the smooth transport of lightweight labels or the robust handling of 2-ton pallets, our conveyor systems are designed to make your processes effortlessly efficient. ​ Our product repertoire spans a wide array, from carton boxes and HDPE bags to machined components, plastic crates, and more. We take pride in being architects of uncomplicated material flow that meets the diverse needs of industries worldwide. ​ What sets Excel Conveyors apart is our commitment to simplicity without compromising quality. Our Standard Design Concepts ensure swift turnaround, maintaining a delicate balance between efficiency and ease of use. We believe that in simplicity lies the key to reliability. ​ Join us at Excel Conveyors, where we're not just simplifying solutions; we're propelling your business forward with the ease of excellence. Rolling Your Growth by Simplifying Motion We have made conveyors to handle various products such as Our Products Excel Conveyors is in the manufacturing of Conveyors as well as Conveyor Rollers Conveyors for factory Automation We manufacturer various types of Conveyors requried for factory automation. Our range of product includes Flat Belt Conveyors Modular Belt & Slat Conveyors Roller Conveyors ​ ​ Conveyor Rollers We manufacturer various types of Conveyor Rollers requried for factory automation. Our range of product includes Gravity / Idler Rollers Sprocket Driven Rollers Timing Pulley Driven Rollers ​ ​ Driving Efficiency Across Diverse Industry Sector ​ At Excel Conveyors, our commitment to excellence extends across a spectrum of industries, revolutionizing end-of-line packaging with our versatile conveyor solutions. Since our establishment in 2016, we have become a trusted partner in streamlining operations for businesses across various sectors. Our conveyors play a pivotal role in enhancing efficiency in the following industries: FMCG (Fast-Moving Consumer Goods) : Excel Conveyors facilitate the seamless movement of products, ensuring swift and efficient end-of-line packaging for the dynamic FMCG sector. Food, Bakery & Dairy : In the realm of food production, bakeries, and dairy, our conveyors are designed to meet the stringent standards of hygiene while optimizing packaging processes. Pharmaceuticals : The pharmaceutical industry demands precision and reliability, and our conveyors are tailored to meet these requirements, ensuring the smooth flow of pharmaceutical products. Chemicals & Fertilizers: Excel Conveyors contribute to the safe and efficient handling of chemicals and fertilizers, providing a dependable solution for the packaging needs of this sector. Electronics: For the intricate and sensitive nature of electronic components, our conveyors provide a secure and efficient means of end-of-line packaging in the electronics industry. Automobiles & Ancillaries: From small components to the assembly line, our conveyors support the automobile industry in optimizing their packaging processes. Battery Production: In the specialized field of battery production, Excel Conveyors ensure the reliable movement and packaging of battery components. Furniture Manufacturing: Our conveyors play a crucial role in the smooth handling and packaging of components within the furniture manufacturing sector. Corrugated Paper Manufacturing: In the paper industry, particularly corrugated paper manufacturing, our conveyors provide efficient solutions for handling various materials. Logistics and Warehouse: Excel Conveyors contribute to the efficiency of logistics and warehouse operations, streamlining the movement and packaging of goods. Packaging: As a conveyor manufacturer, we understand the nuances of the packaging industry, providing tailored solutions to enhance the packaging processes. At Excel Conveyors, we take pride in being the driving force behind the streamlined operations of diverse industries. Our commitment to innovation and precision ensures that our conveyors stand at the forefront of efficiency, meeting the unique needs of each sector we serve. Our Customers All the logos and trademark are property of respective owners Unlocking Precision: A Guide to Calculating Chain Length, Links, and Lock Type for Sprockets 363 How to Calculate Roller Pitch for Chain Driven Live Roller Conveyors 1,317 Boost Efficiency - 10 advantages & benefits of conveyor systems by Excel Conveyors 1,690