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Get the fastest delivery of conveyor rollers Conveyor Rollers Type120 Gravity / Idler Roller Type200 Fixed Drive Sprocket Rollers Type300 Grooved / O Cord Rollers Type310 Timing Belt Rollers Standard Sizes available in Rollers This roller construction is similar to Interroll make Series 1700 universal roller Load Capacity of Conveyor Rollers Understanding Load Capacity in Conveyor Rollers Our conveyor rollers are designed to efficiently handle various loads, and it's crucial for designers and users of gravity conveyors to grasp the nuances of load capacity. The information provided below, based on roller lengths in mm and diameters, offers insights into load-bearing capabilities. However, it's essential to note that these figures serve as references and indicators, subject to variations based on component materials and working conditions. ​ Distribution, Not Concentric: It's imperative to recognize that the load-carrying capacity of our rollers is distributive, not concentric. In other words, the capacity is not solely determined by a point load. Instead, it considers the distribution of the load along the length of the roller. ​ Inverse Relationship with Length: The load-carrying capacity demonstrates an inverse relationship with the length of the rollers. As roller length increases, the capacity decreases. This understanding is pivotal for optimal conveyor design, ensuring that the system is tailored to handle loads efficiently. ​ Consideration for High-Width Products: For products with greater width, it's important to note that a proportional increase in roller diameter may be necessary to maintain the desired load capacity. This ensures that the conveyor system can effectively handle the demands of high-width items. ​ Please be aware that the load capacities provided are for reference and indicative purposes only. The actual capacity may vary based on factors such as component materials and specific working conditions ​ At Excel Conveyors, we prioritize transparency and knowledge-sharing to empower our users in designing and operating gravity conveyors effectively. If you have further inquiries or need detailed specifications, we encourage you to reach out, and our team will be delighted to assist you. Rollers Coating Options Conveyor Rollers have lot of coating options available as below. Zinc Plating Also known as Zinc Blue white passivation This is most widely done coating process for Rollers It gives 3-5 micron shiny white appearance Cost effective process Fast compared to other process. This process is used in packaging areas where carton boxes, crates etc are to be conveyed Chrome Plating This process is done vary rarely When there are chances of scratches on the roller, then this process is done to protect the roller. It gives 5 micron shiny white appearance The coating thickness can be increased Very Costly process Very Time Consuming, compared to other process. Auto-ancillary companies prefer this process when conveying metal parts PU Coated Rollers PU is polyurethane Coating This process is done when the conveying parts is metal and it needs to be protected from scratches or metal to metal friction. ​ Generally a 4-5 mm thickness layer is done on the roller. The coating thickness can be increased Very Costly process & Very Time Consuming, compared to other process. Auto-ancillary companies prefer this process when conveying metal parts Roller Dia. 31.75 is PU Coated to 40mm OD Roller Dia. 38mm is PU coated to 48 or 50mm OD Roller Dia 51 mm is coated to 60mm OD Roller Dia 60.3mm is coated to 70mm OD It is available is various colors as Green, Yellow, Red etc It gives smooth bright and shiny finish PVC Sleeve Coated Rollers The PVC sleeve is 2-2.5mm thick. It is inserted on the roller with high pressure. It is used when you want friction or grip on the rollers Tedious process Mail us Your Requirement

Pallet Conveyor Lines What is its all about Pallet Conveyors? Pallet Conveyors are simple roller conveyors but are designed to take heavy loads of pallets such as 2tons. Pallet conveying poses a challenge in conveying because of higher weights and higher heights. Due to higher weights, the conveyors are needed very much rigid and heavy-duty. What are components of a typical Pallet Conveying Line? Depending on the layout a pallet conveying line may need below units Pallet Motorised Conveyor Pallet Gravity Conveyor Pallet Turntables Pallet Cross Transfer Units Pallet Drag Chain Conveyors Pallet Lift & Rotate Pallet Transfer Unit Pallet Pairing Unit. Pallet Dispensing Unit What are Pallet Conveyors? Pallet Conveyors are again of two types Pallet Gravity Conveyors and Pallet Powered Conveyors. Pallet gravity roller conveyors need more precaution during design than powered conveyors. The weight of the pallet and height both play a vital role while the design of the pallet conveyors. The rollers, as well as structure, should be able to handle the weight of the pallets. Read - How to calculate load carrying capacity? Also Read What is the load-carrying capacity of rollers? ​ The pallet gravity roller conveyors should also have speed control rollers along with proper pallet stopping arrangements and safety features. Due to weight, the pallet speed increases on gravity roller conveyors. It is necessary to reduce the speed of the pallet before it reaches the unloading end. Speed control rollers reduce the speed of the pallets so that the pallet stops at the unloading end safely. ​ The Powered Roller Conveyors uses pallet conveyors with rollers of diameter 76mm x 3mm thick with sprocket such as 5/8"x15Teeth. Powered Roller Conveyors may have sped up to 20meters/min. ​ Excel Conveyors manufactures pallet conveyors which are Rigid, robust, and with adequate safety measures. What are Pallet Turntables, Cross Transfer Units, Lift & Rotate ? Pallet Turntables, Cross Transfer Units, Lift & Rotate are more or less and do the same function. They have one thing in common. They work with the orientation of the pallet. Pallets have stringers that support the top platform to take loads. There are various types of pallets in terms of size and materials. While the pallet is moving on roller conveyors, the bottom stringers are at a right angle to rollers. The right angle position of the stringers needs to be maintained at cross transfers. All the above units do change the orientation. ​ The Turntables receive the pallet on it, and after that, it turns 90Degree Or 180Degree. The Cross Transfer Units receive the pallet via a drag chain conveyor which has more height than rollers. It lowers down on rollers and rollers move the pallet on the line. Lift & Rotate - is a combination of turntable & cross transfer units. ​ Mail us Your Requirement

Type 200 Fixed Drive Rollers Sprocket Welded Rollers Sprocket Driven Rollers ​ Features ​ Drive - Fixed Drive with Sprocket Materials - Carbon Steel / Stainless Steel Bearing Housing - Polymide Molded Sizes - Roller Dia. & Shaft combination as per standard table below Length - made to order Load Capacity - reference table below Surface Treatments Carbon steel - Zinc Plated, Chrome plated SS - Mirror Polished Coatings - PU Coated, PVC Sleeve Standard Sizes available in Type200 Sprocket Driven Rollers This roller construction is similar to Interroll make Series 3500 Fixed Drive Conveyor Roller The Comibation of Roller Dia x thick x Shaft Dia is Fixed and Lengths are variable as per customer requried. Load Capacity of Conveyor Rollers Understanding Load Capacity: Navigating Roller Dynamics ​ Explore the dynamics of load capacity with Excel Conveyors. Our table showcases load capacities, but it's important to note that these figures are reference points. The actual load-bearing capabilities depend on factors such as material composition and working conditions. ​ Designers and users of roller conveyors must grasp a crucial concept: the load-carrying capacity of rollers is distributive, not concentric. In simpler terms, it's not a pinpoint load capacity. The capacity is distributed along the length of the roller. As a key insight, load-carrying capacity operates inversely to roller length. Longer rollers experience a decrease in capacity. This relationship is pivotal for designers and users to comprehend. For applications involving high-width products, the solution lies in opting for larger diameters to ensure optimal load support. ​ At Excel Conveyors, we empower you with knowledge to make informed decisions. Remember, our load capacities are indicative, and real-world conditions play a significant role. Dive deeper into the intricacies of load dynamics to enhance the efficiency and reliability of your conveyor systems. Your success is our priority. Sprocket Driven Rollers Coating Options Conveyor Rollers have lot of coating options available as below. Zinc Plating Also known as Zinc Blue white passivation This is most widely done coating process for Rollers It gives 3-5 micron shiny white appearance Cost effective process Fast compared to other process. This process is used in packaging areas where carton boxes, crates etc are to be conveyed Chrome Plating This process is done vary rarely When there are chances of scratches on the roller, then this process is done to protect the roller. It gives 5 micron shiny white appearance The coating thickness can be increased Very Costly process Very Time Consuming, compared to other process. Auto-ancillary companies prefer this process when conveying metal parts PU Coated Rollers PU is polyurethane Coating This process is done when the conveying parts is metal and it needs to be protected from scratches or metal to metal friction. ​ Generally a 4-5 mm thickness layer is done on the roller. The coating thickness can be increased Very Costly process & Very Time Consuming, compared to other process. Auto-ancillary companies prefer this process when conveying metal parts Roller Dia. 31.75 is PU Coated to 40mm OD Roller Dia. 38mm is PU coated to 48 or 50mm OD Roller Dia 51 mm is coated to 60mm OD Roller Dia 60.3mm is coated to 70mm OD It is available is various colors as Green, Yellow, Red etc It gives smooth bright and shiny finish PVC Sleeve Coated Rollers The PVC sleeve is 2-2.5mm thick. It is inserted on the roller with high pressure. It is used when you want friction or grip on the rollers Tedious process Choosing Sprocket Driven Rollers for Optimal Conveyance Sprocket Driven Conveyor Rollers emerge as the preferred choice when precision in object movement is paramount, especially in scenarios involving motorized roller conveyors. Here's why and when you should opt for this dynamic solution: ​ Motorized Efficiency: Sprocket Driven Rollers shine in motorized roller conveyor systems, ensuring a seamless transfer of objects, be it carton boxes or other materials. Machined Precision: Our rollers boast fully machined sprockets welded to the roller pipe and meticulously assembled with a shaft. This ensures a robust and precise connection, minimizing the risk of slippage between the chain and sprocket. Versatile Load Handling: Chain and sprocket combinations are a versatile option suitable for both light and heavy-duty applications. The availability of various size options caters to diverse load requirements. Proven Reliability: The time-tested reliability of the chain and sprocket combination makes it a preferred choice. Its dependable nature ensures efficient operation without slippage, providing a robust solution for material handling. Easy Maintenance: Chain driven live roller conveyors simplify maintenance and replacement procedures. The straightforward design facilitates easy handling, making it user-friendly and accessible even for those without extensive technical expertise. Gap Opportunities: The inherent gaps between rollers offer additional applications, such as the installation of stoppers or specific washing systems. This flexibility enhances the practicality and adaptability of the conveyor system. Long-Standing Tradition: The use of chain and sprocket combinations has stood the test of time, proving its reliability across generations. The familiarity with this system makes it easily understandable and manageable for operators. In summary, Sprocket Driven Rollers with chain and sprocket mechanisms are a go-to solution for those seeking efficiency, reliability, and adaptability in material handling. Whether for light or heavy-duty applications, these rollers offer a time-honored and trusted solution for seamless conveyance in various industries. Mail us Your Requirement

Type 300 Grooved Rollers Cord Rollers O Groove Rollers Type 301 - Single Groove Driven Rollers ​ Materials - Carbon Steel Bearing Housing - Polymide Molded Roller Dia. - 50.8 x 1.6mm thick Load Capacity chart as per below Carbon steel - Zinc Plated, Chrome plated Coatings - PU Coated, PVC Sleeve Groove Distance as per demand BF = RL + 15 SL = RL + 16 Minimum Download and configure 3D Models yourself Type 302 - Double Groove Driven Rollers What are Groove Conveyor Rollers Groove Conveyor Rollers Or Grooved Conveyor Rollers Or O Groove Conveyor Rollers, move the rollers with the help of Round PU or PVC Cord. Depending on the number of Grooves, the roller types change. ​ Materials - Carbon Steel Bearing Housing - Polymide Molded Roller Dia . - 50.8 x 1.6mm thick Load Capacity chart as per below Carbon steel - Zinc Plated, Chrome plated Surface Treatment for SS - Mirror Polished Coatings - PU Coated, PVC Sleeve Groove Distance as per demand BF = RL + 15 SL = RL + 16 Download and configure 3D Models yourself Type 300 - Groove Pulley Driven Rollers Groove Conveyor Rollers Or Grooved Conveyor Rollers Or O Groove Conveyor Rollers, move the rollers with the help of Round PU or PVC Cord. Depending on the number of Grooves, the roller types change. ​ Materials - Carbon Steel / Stainless Steel Bearing Housing - Polymide Molded Roller Dia. - 50.8 x 1.6mm thick Load Capacity chart as per below Surface Treatments - Zinc Plated, Chrome plated Surface Treatment for SS - Mirror Polished Coatings - PU Coated, PVC Sleeve Groove Distance as per demand BF = RL + 43 SL = RL +44 Mail us Your Requirement

Type 310 -Timing Pulley Driven Roller Type 310 - Timing Pulley Driven Rollers BF = RL + 43 SL = RL + 44 ​ Materials - Carbon Steel / Stainless Steel Bearing Housing - Polymide Molded Roller Dia. - 50.8 x 1.6mm thick Timing Pulley - 5M x 28Teeth Surface Treatments for Carbon steel - Zinc Plated, Chrome plated Surface Treatment for SS - Mirror Polished Coatings - PU Coated, PVC Sleeve Works at Room Temp BF = RL + 43 SL = RL + 44 Minimum ​ Download and configure 3D Models yourself Benefits of Timing Pulley Rollers It is a great option when you want a positive engagement to run the rollers. The groove or cord rollers run based on friction between rollers and cord. But timing pulley is an excellent option to use in clean rooms or Pharmaceuticals, FMCG industry where chain and grease is not allowed. ​ Attached is the table in which recommend roller pitch for the belt length given. Kindly validate the same before using the same. ​ In timing pulley roller conveyor system, the weakest part is the timing belt. So kindly check the strength of the timing belt with respect to the load. ​ The Motor to Roller belt will have maximum torque requirement. ​ ​ ​ ​ ​ Mail us Your Requirement

Stuck with Conveyor Rollers Follow-ups? Excel Conveyors manufactures Conveyor Rollers for a variety of Application and Industries Excel Conveyors is manufacturer of conveyor rollers. Call us for a Quick Quote You can Configure & Download 3D Models Yourself. In an endeavor to serve our customers better, we have hosted all our standard models at website 3DCC. This website have large collection of 3D parts. You can create login ID & search with Excel Conveyors. You can immediately configure and download our standard model here To Mail Your Inquiry Click Here We Provide fastest delivery. We stock our standard raw materials in stock. We have Standard Delivery of 10days upto Roller Quantity 100nos. Our Client Base is Spread All Over India. !!! We supply conveyor rollers to Bengaluru, ( Banglore) , Hyderabad, Chennai, Ahmedabad, Ghaziabad, Delhi, Chandigarh, Aligarh, Vishakhapattnam, m. To Mail Your Inquiry Click Here We Supply to Various Industries Chemicals Fertilizers Food Bakery Dairy Pharmaceuticals FMCG & Packaging Automobiles Wood & Furniture Tire Electronics 1/1 Read our Blog Section Considering the user questions we have various blog sections on Roller selection, load capacity etc. Read and Subscribe to our Blog How to calculate the ROI of Conveyor Equipment? 5 Ways to adjust tension and tracking of the belt conveyor? What is the difference between Bulk Conveying & Unit Handling Conveyors? What is Load carrying capacity? How to calculate the Load carrying capacity of conveyor rollers? Are loads suitable to carry on conveyor rollers? ​ ​ ​ ​ To Mail Your Inquiry Click Here

Fed up with supplier delays? Embrace hassle-free roller deliveries that keep your projects On Time ! "Is the conveyor roller a pivotal component of your projects ?" and you are looking for Conveyor Roller Supplier Know more about us Experience Prompt Responses at Every Stage. Online 3D Configurable Designs Response Quotation and Prompt Superfast Dispatches Send Email Product Range Gravity / Idler Rollers Sprocket Driven Rollers O Groove / Cord driven rollers Timing Pulley Driven Roller Taper Roller Power & Free Rollers PVC Rollers Call Us for Quick Quote Products Gallery Call Us for Quick Quote Get Compressive & Technical Information about Rollers and Conveyors on our website and blog section Take me to the Blog Our Clients All the logos and trademark are property of respective owners Prompt Responce Time Fastest Dispatches All Over India Supply 3D Drawing Support Call Us for Quick Quote About Excel Conveyors - Manufacturing Conveyor Rollers from 2016 - 1Lacs Rollers already running in the market - Serving All Major Conveyor Manufactures (OEMs) in India Covering All Industries - E - Commerce, End Of Line FMCG Dairy & Bake ry Food & Pharma Chemicals & Fertilizers Carton Box Mfg Furniture Mfg Automobiles Know more about us You can Configure & Download 3D Models Yourself. In an endeavor to serve our customers better, we have hosted all our standard models at website 3DCC. Visit Website for Download Link Wide Range of Roller Options !!! Sizes - Dia 32 to Dia 76 Materials - PVC, MS, SS304, SS316, SS202 Drive - Idler, Sprockets, Groove, Timing Pulley Coatings - Zinc, Chrome, PU Coating , Sleeve Check out sizes with Detailed Info Our commitment to customer satisfaction is evident in our long-lasting client relationships and positive testimonials. Lets be in Touch Lets be in Touch Lets be in Touch

Powered Roller Conveyors Chain Driven Live Roller Conveyors Roller Conveyors ​ Powered / Motorized Idler / Gravity We supply Roller Conveyors for various application & Industry Whats app your Requirement we have conveyed Carton Box Plastic Crates Totes Plastic drums Metal barrels Automobile components and many more Whats app your Requirement We supply to Food & Bakery Dairy Chemical Pharma Automobiles Furniture Carton box manufacturing Whats app your Requirement We are Excel Conveyors Manufacturer & Exporter of Roller Conveyors Inhouse Production of Rollers Standard design yet customized to suit your requirement Made In India Serving the market from last 7 years Extensive Industry Experience Quick response time Fast Design to dispatch turnout time Whats app your Requirement Call us at 0091-9822957645 Email - sales@Econveyors.in

Modular Belt & Flat Top Chain Conveyors What are Modular Belt Slat Conveyors What are Modular Belt Conveyors? Modular Belts are the middle version of Flat Belt & Chain. Modular belts overcome the limitations of flat belt conveyors. A modular belt is a series of plastic molded parts, which are interlocked in one other to form a belt. They run by sprocket instead of rollers. There is plenty of variety in modular belts depending on the material of the belt and applications. PP & Acetylene are the most used materials in belts. There are different attachments also e.g., rubber top or activated roller belt. It is possible to build "S" or "L" curved conveyors using a modular belt. Compared to flat belts, modular belts are costly. Due to this, modular belts usage is limited only when the specific application demands. Excel Conveyors manufactures various types of modular belt and slat belt conveyors. Excel Conveyors also manufacturer of gravity roller conveyor. How do Modular Belt Conveyors work? ​Modular belts are a series of molded parts interlocked to form a hinged chain. Sprockets run the belt. A shaft consists of sprocket equispaced, which drives the belt. Due to the direct positive drive to the belt, there is no belt tracking required. Due to a hinge type chain, there is pitch to every belt. And every belt manufacturer recommends the guidelines while design, such as support rollers position, sprocket position, minimum bending radius along the curves, catenary sag. What are types Or Applications of Modular Belt Conveyors? Depending on the application, there are different types of belt conveyors as ​ Inclined Conveyor Straight Conveyor Spiral Conveyor Cooling Conveyor Knife Edge Modular Belt Conveyor Food Grade Modular Belt Conveyor Cleated Belt Conveyor Side Wall Belt Conveyor Bucket Conveyor Mail us Your Requirement

Conveyor Design Calculators We understand the pain in making repetitive calculations thats why we bring calculators to help you design faster. 1) Roller Load Calculator - Calculate Roller Pitch and load. 2) Calculate Gearbox Ratio and speed for roller conveyors. ​ ​ Simple Calculator to calculate to roller load capacity required Watch this space for more such calculators to simplify design work ​ Subscribe here ​ Calculate Gearbox Ratio from Roller Dia meter ​ ​ The Conveyor Design person has to make many calculations and we are here to help them. ​ Speed - The Conveyor Speed Required. Roller - The Roller Diameter to be used here. Motor RPM - Standard Motor RPM which is to be used. If you want to calculate any available gearbox against your requirement and decide what number of sprocket teeth is requried to attain your desired speed you can provide additional information ​ Available Gearbox Ratio - which is available with you. The Number of Sprocket teeth for your rollers ​ ​ ​ Disclaimer: Use of Calculators at Your Own Discretion The Calculators provided on this platform are intended for informational purposes only. Users are advised to use the calculator results at their own discretion and responsibility. The calculators are designed to assist with basic calculations, and while efforts have been made to ensure accuracy, it may not account for all variables or specific use cases. The results obtained from the calculator should not be considered as professional advice or a substitute for expert consultation. Users are encouraged to verify the results independently and, if needed, seek advice from qualified professionals. The platform and its contributors shall not be held liable for any direct or indirect damages, losses, or inconveniences arising from the use of the calculator. By using this calculator, you acknowledge and agree to the terms of this disclaimer. Always exercise caution, double-check results, and consult with relevant experts when necessary. Your use of the calculator implies your acceptance of these terms. ​ ​